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Transducer Input / Output

An electrical input, called the excitation voltage, is required to operate a pressure transducer.  This DC excitation can vary from 5-10VDC for unamplified transducers with millivolt output, to 8-36VDC for amplified transducers producing voltage or current output.

Taber pressure transducers offer three electrical output options:

  1. Millivolt (mV)
  2. Volt (VDC)
  3. Current (4-20mA)

Below is a summary of these outputs with their pros and cons.

 

Millivolt (mV) Output - Pressure transducers with millivolt output are generally the most economical pressure transducers. They are often called "low-level" transducers because they are unamplified and only contain passive electronics necessary to develop and thermally compensate the low electrical output of the Wheatstone bridge.  This also means they tend to be smaller and lighter than voltage or current output transducers.

The Full Scale Output (FSO) of a Taber millivolt transducer is typically 30mV, with 10VDC nominal excitation.  This is also expressed as an output of 3mV/V, 30mV FSO with 10VDC excitation, or as an output of 3mV per Volt of excitation.  Optional FSO range is 0-20mV. 

The actual output of these instruments is directly proportional, or ratiometric, to the excitation voltage. This means that if the excitation fluctuates, the output will change proportionally. As a result of this dependence on a steady excitation voltage, regulated power supplies are highly recommended.

Because the output signal is so low, a millivolt output transducer tends to be more affected by EMI and should not be located in an electrically noisy environment (hand radios, switch gear, electric motors, etc.). The distances between the transducer and the readout instrument should also be kept relatively short. 

Transducers with a mV output signal typically have a better Response Time than most high-level output transducers because there is less electronic circuitry and no isolation of the excitation voltage from the output signal.

The basic passive electronics in these low-level transducers can withstand higher and lower temperatures than the active amplifying circuits used in high-level transducers. As a result, millivolt output pressure transducers are popular for use in high heat (+400°F) and cryogenic (-450°F) applications.

  Pros: Cons:
  - economical - regulated power supply
- less mass - EMI susceptibility
- temperature extremes (high / low) - short cables
- cyrogenic temperature
- fast response time  

 

Voltage (VDC) Output Pressure Transducer - Voltage output pressure transducers are amplified and add higher level electronics to the low level passive circuit discussed above. This permits the integration of noise filtering, voltage regulation, excitation-to-output isolation, and advanced signal conditioning circuitry. 

The additional components of high level output pressure transducers mean they are typically longer and heavier than low level transducers of the same pressure range.

A voltage output transducer provides a much higher output than a millivolt transducer (normally 0-5VDC) and its output can be isolated or non-isolated from the excitation voltage.  Because the output of this transducer is not a direct function of excitation an unregulated power supply is sufficient, provided that it falls within a specified power range.

In addition, the higher level output of this type of electronic circuit is not as susceptible to electrical noise as millivolt transducers and can be used in many more industrial and aerospace environments where greater levels of EMI are found. 

The compensated temperature ranges of these transducers generally extend from a low of -65°F [-54°C], to a high of +250°F [+121°C]. This is the normal maximum operational temperature range for active electronic circuits.

  Pros: Cons:
  - lower pressure ranges - less temperature flexibility
  - unusual pressure ranges - larger mass
  - higher proof ranges - higher cost
  - allows EMI protection - slower response time (for isolated output)
  - unregulated input power  
  - improved accuracy options  
  - longer cable distances  
  - better computer compatibility  
  - good response time (for non-isolated output)  

Current (4 - 20 mA) Output Pressure Transducer - This type of high-level pressure transducer is also known as a pressure transmitter. Since a 4-20mA current signal is least affected by electrical noise and resistance in the signal wires, these transducers are best used when the signal must be transmitted long distances. It is not uncommon to use these transducers in applications where the lead wire might be 1000 feet [305 meters] or more.

The excitation range of a Taber Industries 4-20mA unit is wider (8-36VDC) than that of transducers with voltage output, and elaborate EMI protection electronics are not necessary due to the nature of the current loop signal arrangement.  Because of this, there is less electronic circuitry and the Response Time is on a par with 0-5VDC non-isolated units. 

  Pros: Cons:
  - best immunity to EMI - narrowest compensated temperature ranges
  - longest cable distances      (max: -40°F to +250°F [-40°C to +121°C])
  - comparable to a 0-5VDC non-isolated output transducer - medium cost

 

NOTE:  Output Type is indicated by the 6th character of the Taber Configuration Code or part number.